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What's inside a 12AT7 vacuum tube? |
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An IEC Mullard 12AT7 as it was found in a Lafayette
KT-135. It had been in place since 1968. |
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The glowing cathodes in an Admiral brand
12AT7. It was actually made by General Electric, so the
instructions on the glass to replace the tube with a genuine Admiral tube
are comical. Many rebranded tubes had a similar message. Some tubes, such as Emerson and Sears Silvertone, said to insist on the same brand.
In the United States, tubes labeled Admiral, Emerson, Sears,
Motorola, Zenith, Delco, Lafayette or Realistic (Radio
Shack) were actually made by GE, RCA, Tung-Sol, Ken Rad,
Sylvania, Westinghouse or Raytheon. Realistic "Lifetime"
tubes were made by Matsushita in Japan. Philco tubes were made
by Philco, but also by Sylvania.
Rebranding in this manner is not counterfeiting. |
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A closer look at the red hot cathodes inside the
tube. |
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A triode
consists of a cathode, which gives off electrons, a plate
which attracts electrons, and a grid which controls the flow
of the electrons from the cathode to the plate. A 12AT7
contains two triodes. It was designed in 1947 for use in television sets, but make excellent
detectors in vintage regen radios such as the Knight Space
Spanner and the Lafayette KT-135. |
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Here's a General
Electric 12AT7 vacuum tube. It's two tubes in one! One
side isn't working very
well, so this isn't good anymore. Near the bottom you
can see a black line made with a magic marker. Let's cut it
open along this line and see what's inside. |
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Something crazy
happened when I cut the tube open. Notice in the left photo
there is a shiny silver substance in the top of the tube on
the glass.
This is a "getter mirror," sometimes called the "gettering." The getter absorbs (or gets) any stray atoms
or molecules of gas inside the tube.
When I cut the tube
open, the getter tried to absorb the entire atmosphere of
the planet Earth.
It sucked the air out of my lungs, the garage windows
rattled, my ears popped, and a
vortex of swirling wind nearly lifted the building off its
foundation. Then, just like that, the getter vanished and
all was calm. The top of the glass bulb was now
transparent. |
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The
getter mirror is gone. It sacrificed itself trying to maintain
the vacuum after the glass was compromised. |
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Here's a
Westinghouse 12AT7 that tests pretty bad. When it was cut
open, the getter did the same thing, but you can see that it
has turned a foggy gray. Why is this one gray? There were
several substances that were used as getters, and the
Westinghouse getter is probably different than the General
Electric getter. The nipple at the top is where the vacuum
was applied before being sealed off by melting the opening
closed. |
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On the left, the
GE has gray plates and a round, or halo, getter. The
Westinghouse on the right has black plates and a square
getter. You'll sometimes see descriptions of the getters and
plates when buying tubes. The color of the plates or shape
of the metal that held the getter material makes no
difference in the characteristics of the tube. The plates
are made of nickel and coated with a graphite based substance which prevents
electrons from bouncing off the metal and which helps
dissipate heat. |
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The pins are made
in three sections. The part that goes through the glass has
the same coefficient of expansion as glass. This keeps the
glass from cracking during manufacture or when the tube
heats up while in use. |
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After the pins are
molded into the base, they are bent all at once in a jig
designed just for this purpose. The connections from the
pins to the tube elements (removed in this photo) are spot
welded prior to the glass bulb being added and melted to the
base. |
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Both the "getters"
have a grooves in them that were filled with the getter
material. Because the getter was "flashed" when the tube was
made, what is left is the burnt residue. The getter itself
went onto the inside of the glass. The getter is placed in
the top of the tube so that it doesn't coat any of the metal
parts inside the tube. |
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The getter ring is spot welded to one of the plates. |
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Now we can cut the
supporting wire to the plate. It's called a plate because it
actually was a plate in the first vacuum tubes. Electrons
are given off by the cathode and are attracted to the plate.
Someone got the good idea that two plates would be better
than one, and that a cylinder would be even better than
that. Then they realized it doesn't need to be a round
cylinder, it can be flattened. |
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Under the plate there are two supporting
copper wires that have a spiral of thinner wire of
molybdenum wrapped
around them. This is the grid. Inside the grid is the
cathode. In this case, it's a hollow metal cylinder with a
filament inside. The filament heats the cathode, which gives
off electrons. The white fluffy stuff is a coating of
oxide material that has a huge amount of excess electrons. I don't
know why it's flaking off, but it may be why the tube wasn't
testing very good. |
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Now both plates are off. |
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You can see the filament peeking out of
the top of the cathode. When the tube is in use, the
filament makes the cathode glow red hot.
The grid wires do not touch the cathode. A short circuit
between the grid and cathode renders the tube inoperative. |
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The filament,
cathode and grid, with a dime to show the scale. The
filament has a white insulating material baked onto it. The metal
cathode tube is made of nickel.
Notice in the right-hand photo that the
oxide material has flaked completely off. This is an
"indirectly heated cathode." In antique and low voltage
vacuum tubes the filament is the cathode, but the filament
can only give off so many electrons. The invention of the
indirectly heated cathode was a milestone in vacuum tube
development. |
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The disks that
holds everything in place are made of mica. In the mid 1950s
almost 500 million vacuum tubes were being made every year. They
were made in the USA, Great Britain, Holland, Germany,
France, Japan, and the USSR. Where
did they get all that mica?? |
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A Russian made Mullard 12AT7 and a Russian Genalex
brand 12AT7. There is nothing "Mullard" or "Genalex" about them,
except the names. Mullard stopped making vacuum tubes in 1982. These are both made in the same factory in Saratov,
Russia. |
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Gold plated pins! |
On the left is a used, vintage Amperex tube with gold
plated pins. On the right is a Russian Genalex, also with gold
plated pins. Just plugging the
Russian tube into a socket scraped off the gold. It looks more like
gold paint over rust. Whatever the gold colored substance is on the
Russian tube, it's
probably useless. (Pictures from ebay) |
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Radio Shack "Realistic" brand tubes also had
gold plated pins. Realistic tubes cost more, but were
"guaranteed for life." For example, in 1970 a 12AT7 from
Lafayette was $1.44. A Radio Shack "Lifetime" tube was
$2.19, but if it went bad you got a replacement for free.
That sounds like a good deal, but the guarantee didn't mean Radio Shack would
replace the tube forever.
The "lifetime" was the
"life of the apparatus in which it is used." Radio Shack
began to offer "Lifetime" tubes when radios and televisions
that used vacuum tubes were becoming obsolete, replaced with
transistorized units. Many of these tubes weren't in service
long enough to go bad, so it was a good deal - for Radio
Shack. By the way, $2.19 in
1970 is $17.81 in 2025. |
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Back in the day when tube counterfeiting was a big business (it
still goes on today) you'd take a Sylvania, Philco or RCA tube and
rebrand it as a British Mullard or German Telefunkin, but never the
other way around. Nobody ever rubbed off the Mullard label and
stamped "Philco" on it. I find this rather amusing. |
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New "vintage" Mullard tube boxes.
Available on ebay. Be careful when you buy a 12AT7. A $7
tube can be turned into a $70 tube with a damp rag, a
rubber stamp, and a Mullard box. |
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In 2024 I visited the Ali Express website and bought the cheapest
12AT7 I could find, a Chinese PSVANE brand labeled ECC81
(the European designation of a 12AT7). The diameter is slightly larger than a
vintage 12AT7. The price was $13.74.
The box is a little too "elegant" for my liking. I think it looks like
a
personal care product came in it. "Honey, I've got that rash again.
Can you get me the Pissvane from the medicine cabinet?" |
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There is an unusual structure near one of
the plates. It holds up a post that has the getter ring
attached to it. I went back to Ali Express to see what I had
ordered, and none of their ECC81 tubes had this thing in the
pictures. |
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Now for the test! Both triodes of a new 12AT7 should
read at least 4000 on the middle scale of this meter. One triode of
the PSVANE tube read 2800 and the other one gave a reading of 3100.
A 12AT7 should read 3800 after 500 hours of use at the maximum plate
voltage of 250 volts. This new one from China seems like it's been
in use for a thousand hours already.
The Chinese must be selling the rejects of their "premium" versions.
Fortune cookie say, "Gullible man buy cheap tube."
A 12AT7 should test like a 12AT7 no matter how much it costs! In
September of 2024 I bought a used Admiral for a dollar that tests
better than this. (It's the one at the top of this page.) PSVANE also makes a
version that they sell for over $100. Do you want to take a chance
on it? Not me! |
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Why is the 12AT7 still being made today in Russia and China? Why would you want a new one?
Of what use today is a vacuum tube designed in the 1940s for
television sets? It
would take FIVE BILLION of them to make a CPU used in a
typical smart phone or home computer.
They are used in guitar amplifiers. People who play guitars
have driven up the price of vintage 12AT7s to the point
where it became profitable to manufacture new ones. The
demand is over one million per year. A Russian Mullard is
$40 and the Chinese Gold Lion is $60. A vintage Mullard
12AT7 made in Great Britain can go for $120, as does an
Amperex made in Holland.
Tube sellers who cater to guitar players extol the virtues
of various brands. One site states, "If you are looking for
clarity and headroom go for grey plates, if you would like
more warmth and a richer overdrive sound go with black
plates!" The color of the plates makes no difference
whatsoever, "headroom" and "overdrive sound" are both ambiguous and
subjective, and swapping vacuum tubes isn't going to make
you a better guitar player. |
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12AT7 vacuum tubes in a modern McIntosh tube amplifier,
illuminated from below with green LEDs. They are
labeled "McIntosh USA" but they were actually manufactured
in Russia. As far as I can figure, McIntosh is not named
"McIntosh USA," so why stamp USA on the
vacuum tubes? Are they are intentionally being deceptive, pulling
some marketing stunt to sell an expensive amplifier? |
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When I
need to buy a 12AT7 for my radio I want reparations from
guitar players, and I want Steve Hackett to deliver the
check so I can get a picture of us together so it looks like I'm his
friend or something. |
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Like this, but the picture won't be fuzzy and instead
of a CD it will be a check made out to me.
Photo taken at the Sellersville Theater, Sellersville, PA |
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